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Home Products V-Groove Arrays Engineered V-Groove Arrays

Engineered V-Groove Arrays

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Excellent positioning tolerances: Accumulative pitch deviation or absolute grid failure down to ±0.250 μm, even for 48CH, 96CH, or higher, thanks to processing all V-Grooves across the full wafer width simultaneously.

Advanced V-Groove structuring: New flexibility to simultaneously implement different pitches and shapes (V, U, convex, concave, freeform) within the same array.

Integrated mechanical positioning features: Enables passive alignment and precise assembly.

Full wafer-level testing: 100% of critical-to-performance parameters qualified by tactile geometry and contact position measurements, including fiber circle center analysis.

Various performance levels: Standard accuracy and high-accuracy levels deliverable depending on customer demand.

Proven production platform: Robust and highly scalable manufacturing base with 20+ years of experience in high-volume optics.

Engineered V-Groove Arrays

Key Specifications

Fiber Positioning and Performance Relevant Parameters (1)

Standard Accuracy Level

High Accuracy Level

V-Groove Grid Failure in X Direction (2) (4)

< 500 nm

< 250 nm

V-Groove Grid Failure in Y Direction (3) (4)

< 750 nm

< 350 nm

V-Groove Line Positioning Accuracy (4)

± 0.010 mm

V-Groove Pitch Tolerance in X Direction (4)

± 500 nm

± 200 nm

Sidewall Verticality (5)

90 ± 0.3°

V-Groove Surface Roughness (Ra)

< 0.2 μm

< 0.02 μm

V-Groove Depth (SAG)

Customized without limitations

V-Groove Angle Size

From 60°, 90° or customized

V-Groove Angle Tolerance

< ± 2°

< ± 1°

V-Groove Pitch Size in X Direction

0.127 mm, 0.250 mm or customized and various on the same product realizable

 

Product Dimensions and Materials

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Length / Width Sizes – Round or Square

up to 300 mm

Length / Width Tolerances

± 0.025 mm

Thickness Tolerance

± 0.050 mm

Step Height (Plateau)

3 0.100 mm

Step Height (Plateau) Tolerance

± 0.020 mm

Number of Channels

From 8, 16, 32 (36), 48, 96, 128 or customized

Surface Quality – V-Grooves Area

5/ E0.1, chipping can be minimized if needed

Surface Quality – Outer Edges

5/ E0.1, chipping can be minimized if needed

Material

Borofloat 33, Fused Silica, S-TIH53, S-BSL7 (and equivalent such as N-BK7), Silicon and other non-toxic optical glasses on request

Notes:
(1) Several parameters are influencing each other and do not require all to be evaluated or reported or taken as acceptance criteria – please contact us for further information or exceeding specifications.
(2) Lateral deviation from nominal position or true positioning tolerance in horizonal direction.
(3) Vertical deviation from nominal position or true positioning tolerance in vertical direction.
(4) Parameter by means of inlayed fiber mid-point.
(5) V-Groove Pitch Axis Perpendicularity to Front Surface.

Applications

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